Capabilities You
Can Lean On

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Expertise You
Can Depend On

Expertise Built on Precision,
Performance, and Partnership

Marmon Medical Manufacturing brings together extensive experience, advanced engineering support, specialized manufacturing capabilities, and rigorous quality systems to help our strategic partners confidently bring complex cutting tools and instruments to market. Our deep focus provides a thorough understanding of surgical performance requirements, material behavior, cutting geometry, and manufacturability.

From early design input and prototype development through precision manufacturing, inspection, production scale-up, and commercialization, Marmon Medical Manufacturing supports our customers with the technical expertise, flexibility, and responsiveness needed to reduce risk, improve performance, and keep programs moving forward.

Design & Engineering

Our collaborative engineering expertise helps orthopedic device companies optimize designs for manufacturability, performance, quality, and scalability—from concept through NPI and commercialization.

  • Design Input for Cutting Geometries
  • Design for Manufacturability
  • Cutting Performance Testing & Evaluation
  • Reverse Engineering
  • Tool Design & Manufacturing
  • Rapid Prototyping
Manufacturing Processes

We bring specialized orthopedic manufacturing capabilities for precision cutting tools and instruments, supported by dedicated equipment, experienced teams, and the flexibility to handle both custom and standard production requirements.

  • Multi-axis CNC Grinding (A,PE)
  • Multi-axis CNC Turning (A,PE)
  • Multi-axis CNC Milling (A,PE)
  • Gun Drilling (PE)
  • Lathe/Laser Tube Cutting (A,PE)
  • Wire EDM (A,PE)
  • Laser Etching (A,PE)
  • Laser, TIG, MIG Welding, Silver Soldering (A,PE)
  • Centerless Grinding (PE)
  • Surface Grinding (A,PE)
  • Part Finishing, Blasting, Electropolishing & Buffing (A,PE)
  • Nitric & Citric Passivation (A,PE)
  • Ultrasonic Cleaning (A,PE)
  • Titanium Anodization (A)
  • Epoxy Inking (A,PE)
  • Injection Molding (A)
  • Tubing Extrusion (A)
  • Ultrasonic Welding (A)
  • Pad Printing (A)
Inspection & Quality

Our robust inspection, metrology, and quality systems are designed to meet the most stringent requirements, support tight tolerances, and ensure consistent product performance from prototype through full-scale production.

Inspections

  • Tesa Scan Non-Contact Measuring Centers (PE)
  • Sylvac Scan Non-Contact Measuring Centers (PE)
  • OGP Non-Contact Measuring Center (PE)
  • Keyence Image Measurement Systems (A,PE)
  • Keyence Dual Axis Micrometer (PE)
  • EURO-TECH PG 1000 4K Cutting Tool Inspection Sys. (A)
  • High Precision Mics (A, PE)
  • Laser Mics (A,PE)
  • Air Gaging System (PE)
  • Starrett AVR Measurement Sys. (PE)
  • Starrett HDV Measurement Sys. (A,PE)
  • Zeiss CMM (A,PE)
  • Hexagon CMM (A)
  • Fatigue Testing Machine (A)
  • Bioburden Test, Test of Sterility (A)

Validations

  • Validation Assessment
  • IQ/OQ/PQ (Installation/Operational/Performance Qualifications)
  • Software Validation

Production Part Approval Process

  • Measurement Sys. Analysis (GR&R)
  • Macro Process Map, Control Plan (pFMEA)
  • Prototyping, FAI, Capability Study (ppk/cpk)
  • Contact Material Control
  • Change Control
Value-Added Services

Integrated support services help our strategic partners streamline programs, reduce supplier complexity, and improve speed to market—from prototyping and assembly to packaging support and production readiness.

  • Vendor Managed Inventory (A,PE)
    • Blanket Release Programs
    • Visibility to Customer Inventory
    • Consignment Inventory
  • Bar Coding (A,PE)
  • Custom Packaging & Labeling (A,PE)
  • Environment Controlled Pack Room (A,PE)
  • ISO Class 8 Clean Room (A)
  • Assembly (A,PE)
Managed Services

Flexible programs and supply support designed to help your teams manage demand, improve continuity, and simplify execution across complex orthopedic cutting tool and instrument portfolios.

  • TiN Coating (A,PE)
  • DLC Coating (A,PE)
  • Chrome Coating (A,PE)
  • Diamond Coating (A,PE)
  • Aluminum Anodization (A,PE)
  • Vacuum Heat Treating (A,PE)
  • Over Molding (A,PE)
  • Gamma Radiation (A,PE)

Precision + Design +
Engineering

Orthopedic innovation demands more than precision. It demands commitment. Our dedication to orthopedic cutting tools and instruments drives deeper expertise, stronger collaboration, and a superior surgical experience.

Elevating Surgical Performance

We support surgical performance through precision-engineered orthopedic cutting tools and instruments designed for consistency, control, and reliable use in demanding clinical environments.

Engineering That Accelerates Innovation

Our engineering teams collaborate early to refine designs, improve manufacturability, solve technical challenges, and help move new products from concept to commercialization more efficiently.

Built to Grow with You

With dedicated orthopedic manufacturing capacity, scalable production capabilities, and operations in both the U.S. and China, we are equipped to support your evolving needs.

A Smarter Supply Chain Partnership

We help simplify supplier management, improve responsiveness, and reduce execution risk by combining specialized orthopedic expertise with flexible support across engineering, manufacturing, quality, and managed services.

Small Company Agility. Global Strength.

We deliver the responsiveness and hands-on collaboration of a focused manufacturing partner, backed by the resources, stability, and global footprint of the Marmon Medical and Berkshire Hathaway network.

Trusted by Industry Leaders

Leading orthopedic device companies rely on us for the expertise, quality, service, and long-term partnership needed to support complex cutting tool and instrument programs.

New Product Development:
From Concept through
Commercialization

Marmon Medical Manufacturing helps you move NPI projects forward with specialized orthopedic engineering support, rapid problem-solving, quick prototypes, and production-ready manufacturing expertise that reduces launch risk from concept through commercialization.

Research
  • Design and drawing capabilities start from concept
  • Original designs available for OEM customers: guide wires, handles, torque limiters, etc.
Planning
  • Initial COGS with material selection
  • DFM: cutting tool and instrument expertise
  • Make vs. Buy Decision: ready-made guide wires, drill bit, handles
  • Rapid prototypes facilitate iterations
  • Capacity review and capability for growth
Design
  • Concurrent engineering: Align requirements + optimize manufacturability
  • Precision prototype iterations
  • Regulatory integration: FDA/ISO 13485 early in design
  • Custom process development: Engineer dedicated manufacturing for specialized components
Verification &
Validation
  • First article
  • Design validation: mechanical/biocompatibility/packaging/sterilization/transportation/shelf-life
  • Process validation: lock production parameters + PPK/CPK analysis
  • Low-volume pilot run: Mitigate mass-production risks early
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